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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

3 of 3 selectedClear selection46 reports
Comparing 3 reports — tab selection applies to every column.

Phillips 66 / Rodeo Refinery

Hydrogenpre-FEED· Phillips 66 Company· 2023-08-09Project page ↗Cost report ↗
CO₂ captured
190,000t/yr
Capture efficiency
95.0%
Utilization
94.5%
Parasitic load
MW
CO₂ concentration
18.0%vol%
Direct Field Costs$100.7M
Labor
Major Equipment
Site Improvements
Concrete
Structural Steel
Ductwork, Insulation, Piping
Instrumentation and Electrical
Painting
Freight
Design Allowance
Indirect Field Costs$60.9M
Indirect Labor
Indirect Materials
Engineering
Project Development (FEL 2 and 3)
Contingency & Escalation$48.3M
Contingency
Escalation
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost$29.4M
Report did not provide a further cost breakdown.
Total Capex$239.4M

(no name)

AmmoniaFEED· Nutrien· 2024-11-01Project page ↗
CO₂ captured
1,778,645t/yr
Capture efficiency
99.0%
Utilization
Parasitic load
MW
CO₂ concentration
7.0%mol%
Direct Field Costs$1.09B
Report did not provide a further cost breakdown.
Indirect Field Costs$337.8M
Report did not provide a further cost breakdown.
Contingency & Escalation$614.9M
Report did not provide a further cost breakdown.
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost
Report did not provide a further cost breakdown.
Total Capex$2.04B

CEMEX / Balcones Cement Plant

· Sargent and Lundy· 2026-01-01Cost report ↗
CO₂ captured
2,400,000t/yr
Capture efficiency
95.0%
Utilization
74.0%
Parasitic load
MW
CO₂ concentration
12.8%mol%
Direct Field Costs$575.3M
Absorber, cooling system, compression, vessels, pumps
Piping materials, ductwork, racks
Civil materials, concrete, site materials
Structural steel materials
Electrical materials and equipment
Instruments and automation hardware
Insulation materials
Paint and coatings
Freight, heavy lift, hauling
All field installation labor
Indirect Field Costs$104.9M
Construction management, supervision, temporary facilities, overhead
EPC engineering and detailed design
Contingency & Escalation$145.5M
Contingency
Escalation
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost$23.6M
Owner's cost
Total Capex$849.3M