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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Comparing 3 reports — tab selection applies to every column.

Holcim / Portland Cement Plant

Cementpre-FEED· Electricore· 2023-01-31Project page ↗Cost report ↗
CO₂ captured
1,733,750t/yr
Capture efficiency
90.0%
Utilization
Parasitic load
76MW
CO₂ concentration
10.1%vol%
Direct Field Costs$292.8M
Supporting Facilities, Materials, Bulks/Commodities, and Direct & Indirect Labor Expense
Purchased Equipment Costs
Indirect Field Costs$91.1M
BEC + Engineering, Construction, Management, Home Office & Contractor Premiums, Allowances & Freight, and Process & Project Contingencies
Contingency & Escalation
Report did not provide a further cost breakdown.
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost$27.6M
Pre-Production Costs, Inventory Capital, Financing Costs and Other Owner Costs
Total Capex$411.5M

CEMEX / Balcones Cement Plant

· Sargent and Lundy· 2026-01-01Cost report ↗
CO₂ captured
2,400,000t/yr
Capture efficiency
95.0%
Utilization
74.0%
Parasitic load
MW
CO₂ concentration
12.8%mol%
Direct Field Costs$575.3M
Absorber, cooling system, compression, vessels, pumps
Piping materials, ductwork, racks
Civil materials, concrete, site materials
Structural steel materials
Electrical materials and equipment
Instruments and automation hardware
Insulation materials
Paint and coatings
Freight, heavy lift, hauling
All field installation labor
Indirect Field Costs$104.9M
Construction management, supervision, temporary facilities, overhead
EPC engineering and detailed design
Contingency & Escalation$145.5M
Contingency
Escalation
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost$23.6M
Owner's cost
Total Capex$849.3M

CEMEX / Balcones Cement Plant

Cementpre-FEED· Membrane Technology and Research (MTR)· 2022-06-03Project page ↗Cost report ↗
CO₂ captured
744,235t/yr
Capture efficiency
75.0%
Utilization
90.0%
Parasitic load
36MW
CO₂ concentration
14.9%vol%
Direct Field Costs$262.6M
Subcontract
Material
Construction equipment
Raw Material Relocation
Labor
Process equipment
Indirect Field Costs$123.7M
Project Indirects
Construction Indirect
Contingency & Escalation$123.9M
Contingency
Escalation
Interest During Construction
Report did not provide a further cost breakdown.
Owners Cost
Report did not provide a further cost breakdown.
Total Capex$510.2M