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Carbon Capture Costs: FEED & pre-FEED Cost Reports

Carbon capture costs from pre-FEED and FEED studies across power, cement, steel, natural gas, hydrogen and other industrial sectors. Browse capital (capex) and operating (opex) cost estimates from publicly available engineering reports, drill down into cost buckets and line items, and compare up to three projects side-by-side.

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Comparing 3 reports โ€” tab selection applies to every column.

Rayburn Energy Station / Sherman Power Plant

Natural GasFEEDยท Bechtelยท 2022-03-01Project page โ†—Cost report โ†—
COโ‚‚ captured
645,000t/yr
Capture efficiency
85.0%
Utilization
57.0%
Parasitic load
67.3MW
COโ‚‚ concentration
6.0%mol%
โ–ธDirect Field Costs$385.9M
Distribution control system (DCS), communication, main power supply, all distribution system, auxiliary systemโ€”
CO2 absorptionโ€”
Civil structural workโ€”
General utility systemโ€”
CO2 Compression Equipmentโ€”
Flue Gas Conditioningโ€”
Solvent regenerationโ€”
Stack connection and modificationโ€”
โ–ธIndirect Field Costs$59.1M
Construction preliminariesโ€”
Engineeringโ€”
Mechanical completion, commissioning and testingโ€”
Trainingโ€”
โ–ธContingency & Escalationโ€”
Report did not provide a further cost breakdown.
โ–ธInterest During Construction$27.0M
Report did not provide a further cost breakdown.
โ–ธOwners Cost$5.0M
Report did not provide a further cost breakdown.
Total Capex$477.0M

CEMEX / Balcones Cement Plant

ยท Sargent and Lundyยท 2026-01-01Cost report โ†—
COโ‚‚ captured
2,400,000t/yr
Capture efficiency
95.0%
Utilization
74.0%
Parasitic load
โ€”MW
COโ‚‚ concentration
12.8%mol%
โ–ธDirect Field Costs$575.3M
Absorber, cooling system, compression, vessels, pumpsโ€”
Piping materials, ductwork, racksโ€”
Civil materials, concrete, site materialsโ€”
Structural steel materialsโ€”
Electrical materials and equipmentโ€”
Instruments and automation hardwareโ€”
Insulation materialsโ€”
Paint and coatingsโ€”
Freight, heavy lift, haulingโ€”
All field installation laborโ€”
โ–ธIndirect Field Costs$104.9M
Construction management, supervision, temporary facilities, overheadโ€”
EPC engineering and detailed designโ€”
โ–ธContingency & Escalation$145.5M
Contingencyโ€”
Escalationโ€”
โ–ธInterest During Constructionโ€”
Report did not provide a further cost breakdown.
โ–ธOwners Cost$23.6M
Owner's costโ€”
Total Capex$849.3M

Calpine / Deer Park Energy Center

Natural GasFEEDยท Calpineยท 2024-05-30Project page โ†—Cost report โ†—
COโ‚‚ captured
6,200,000t/yr
Capture efficiency
95.0%
Utilization
90.0%
Parasitic load
184MW
COโ‚‚ concentration
5.2%vol%
โ–ธDirect Field Costs$1.32B
CO2 Technologyโ€”
โ–ธIndirect Field Costs$754.3M
Indirect Field Costsโ€”
โ–ธContingency & Escalation$303.0M
Contingencyโ€”
โ–ธInterest During Constructionโ€”
Report did not provide a further cost breakdown.
โ–ธOwners Costโ€”
Report did not provide a further cost breakdown.
Total Capex$2.38B